Engine Malfunction Delays Northrop Grumman's Cygnus XL Mission to ISS; NASA Adjusts Resupply Schedule

September 16, 2025
Engine Malfunction Delays Northrop Grumman's Cygnus XL Mission to ISS; NASA Adjusts Resupply Schedule
  • Northrop Grumman's latest Cygnus XL cargo spacecraft, designated NG-23 and named S.S. William 'Willie' McCool, was launched from Cape Canaveral aboard a SpaceX Falcon 9 rocket on September 16, 2025, carrying over 11,000 pounds of supplies to the ISS.

  • This mission marks the 22nd Cygnus flight under NASA's Commercial Resupply Services 2 contract, delivering critical scientific experiments, spare parts, and crew provisions to the station.

  • The cargo includes essential items such as nitrogen, oxygen, food, and scientific materials, including experiments on cryogenic storage and microgravity drug development.

  • The spacecraft was scheduled to dock with the ISS on September 17, 2025, with capture planned by the station's robotic arm around 6:35 a.m. EDT and berthing beginning at 8 a.m. EDT.

  • However, the docking has been delayed due to an engine shutdown issue during orbit-raising burns, caused by a thruster malfunction, which remains under investigation.

  • Despite the engine problem, all other systems on Cygnus XL are functioning normally, and NASA is reviewing a new arrival date for the spacecraft.

  • The delay impacts NASA's cargo schedule and underscores ongoing challenges with ISS resupply missions, especially following earlier damage to a Cygnus spacecraft this year.

  • To mitigate the delay, NASA has adjusted its cargo schedule, including accelerating the launch of SpaceX's CRS-33 mission, which successfully docked on August 25, 2025.

  • NASA plans to un-berth the Cygnus in November to make room for a crewed Soyuz spacecraft, with options to either re-berth or dispose of the spacecraft as trash if necessary.

  • Cygnus XL will remain attached until March 2026 before it burns up in Earth's atmosphere, serving as an expendable resupply vehicle alongside Russia's Progress, while SpaceX's Dragon remains reusable.

  • This mission is part of Northrop Grumman's ongoing efforts, which have included 20 successful Cygnus flights since the company's earlier vehicle was damaged and grounded for repairs.

  • The Falcon 9 rocket used for this launch, with tail number B1094, completed its fourth flight and successfully landed at Landing Zone 2 after launch on September 14, 2025.

Summary based on 4 sources


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